Wednesday, May 25, 2011

Gilded mirror

   This project involved replacing a piece of decorative vine missing from this 20th century gilt mirror frame.  The lost area is indicated in the photo above with two red arrows.  A clear representation of the missing area was located (by the single red arrow above) to provide a copy.  Visual analysis of the original frame construction indicated a .5" wooden backing adhered to a cast decorative front.  This surface was finished with oil gilded gold leaf. 
   The approach used in this repair involved re-creating the processes of its original construction.  First I traced an outline of the sample area on a .5" thick piece of balsa wood, and then cut the design out with a band saw.  A mold impression of the top surface sample area was then made using a two part  mold making material (silicone rubber).  A cast of this mold was then made using a two part epoxy putty.  This piece was sanded flat on the back prior to adhering the mold to the wood substrate, then shaped to remove excess material .  This joined piece was then glued to the frame.   The replacement piece was easily isolated so no gilding overlap would occur.  I chose a traditional oil gilding size manufavtured by Le Franc & Bourgeois and 23.75 K Italian gold leaf.   After the size had reached an appropriate tack the leaf was adhered and allowed to set thoroughly before a sealer coat of shellac was applied. The newly gilt area was then toned to match its surroundings using an oil based glaze and marble dust.